Separators, Dividers and Reinforcements

Separators, Internal Dividers & Reinforcements ? Product Stabilization & Damage Reduction

In-box solutions that reduce vibration, separate and secure products. Minimize breakage and scratches with carton/corrugated separators, honeycomb reinforcements, and corner/edge protectors.

Get a Quote Now Production Capacity
In-box separator and compartmentalized inner fitment image
Perfect Fit
Die-cut tailored to product size
Low Damage
Shock/vibration-absorbing design
Fast Assembly
Interlocking/folding modular structure
Sustainable
100% recyclable paper-based

Solution Types & Technical Options

Solution Material Typical Size/Thickness* Use Note
Interlocking Separator (Cross-Divider) Corrugated E/B/C; Carton 350?450 gsm Cell size customized to product Bottles/jars, cosmetics, food, textile Flat-pack shipping; fast setup
Inner Divider / Cell Grid Corrugated E/B; Microflute 1.5?4 mm flute Multiple small product sets Optional branded printing
Corner & Edge Protector (L/U Profile) Laminated carton/corrugated Edge height 20?80 mm Furniture, electronics, white goods Increases stacking strength
Honeycomb Reinforcement Paper honeycomb panel 10?40 mm honeycomb thickness Base/separator for heavy items Lightweight + high compressive strength
Padding Cards / Interlayer Carton/corrugated E/B/C flute Prevents slipping between layers Pallet-compatible sizing

* Values vary by project; finalized at quotation stage.

Design Tips

  • Define support points according to the product?s center of gravity
  • Minimize voids; limit product movement
  • Use interlocking designs to shorten assembly time
  • Consider pallet layout (nesting)
  • Perform drop/ECT/BCT validation tests if needed

Industry Applications

Cosmetics Food & Beverage Electronics Glass & Ceramics Furniture Automotive Components E-commerce

Sustainability

100% recyclable paper-based solutions. The recycled fiber ratio is adjusted on request. We reduce environmental impact with water-based/low-VOC inks and local sourcing preferences. If FSC®/PEFC and ISO 14001 are available, add badges.

Quality & Traceability

Consistent quality through in-process controls, batch-level traceability, and documented testing. For critical projects, samples/prototypes and validation tests are performed.

Frequently Asked Questions

Cell widths/heights are optimized according to product dimensions and tolerances; we recommend prototype verification with a sample product.
They increase stacking strength, reduce corner crushing and scratches, and balance load transfer during palletizing.
It?s preferred for compressive strength at the base of heavy products and as an interlayer separator; it is lightweight yet highly durable.
Yes, flexo printing or offset lamination (on microflute) can be applied for logos/markings.